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What it is
ChemLens assess operational performance against key metrics of equipment, maintenance and labour productivity (e.g., OEE, Wrench time, Schedule compliance, Cost/ton), and how mature are operational processes are when compared to industry practices.
Quantitative Operational Benchmark
Rapid identification (1-2 weeks) of full potential within asset and labor productivity
Qualitative Maturity Assessment
Maturity assessment to diagnose current state of operational practices and processes
ChemLens with…
Quantitative benchmark
150+
Unique assets and growing fast covering Olefin and Polyolefin value chain
Maturity Assessment
~200
Survey data points across petrochemical and specialty chemical players
ChemLens rapidly identifies and quantifies value creation opportunities linked to operational performance
ChemLens provides a broad set of quantitative benchmarks to inform value potential from improved asset productivity
What the output looks like
Granular shop-floor FTE benchmarking: Granular benchmarking of staffing levels for client production vs benchmark and identification of improvement levers
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Operations maturity assessment: Operational process and practice maturity is scored across 5 dimension at site level, allowing sites to compare against each other and external players
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Performance Benchmarking: Operational KPIs benchmarked against relevant peers highlighting quartile performance and estimate value at stake
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Move to action
Library of levers and use-cases to inspire tangible action across opportunities identified by quantitative and qualitative diagnostic
Implement real time OEE dashboards with loss reasons to enable asset utilization increase
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Implement Remote maintenance support
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How it works
Typical approach for ChemLens quantitative benchmarking: key activities and responsibilities of stakeholders involved
ChemLens has a standardized methodology and defined data request template to come up with actionable insights
Typical data request
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We have a developed methodology for granular insights into shop-floor personnel productivity for petrochemical production units
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Here is a client example
ChemLens for a rapid diagnostics of $20-30Mn opportunity
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Quick diagnostics tool for shop-floor productivity potential for a European petrochemical company
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Key parameters of client production vs selected benchmark
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By working with us, you will have access to
Experts
Our industry and functional experts will be on the ground where and when you need them.
Helpdesk
Our helpdesk will keep doors open and commit to addressing your concerns efficiently and effectively.
Training
We offer coaching and build capabilities for your teams to deliver sustained improvements.
Implementation
We partner with you and co-create a firm path to implementation as part of the project.