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Optimix

Optimix is a cloud-based system for optimizing raw material mix and pricing/sales volume allocations

Optimix

Optimix is a cloud-based system for optimizing raw material mix and pricing or sales volume allocations

What it is

Optimix is a cloud-based system that supports a wide range of optimization challenges, with a track record in raw material mix optimization and pricing or sales volume allocation optimization

Its unique characteristics include

  • Best-in-class modeling capabilities with proprietary architecture supporting flexibility and efficiency for a diverse and dynamic array of needs
  • Proprietary McKinsey industry insights and an external database provide leading knowledge coupled with industry experience
  • Strong implementation support and risk management to achieve tangible impact with quick deployment (approximately four weeks)

How it works

Upload data

Easily upload relevant data, such as price and chemical content, manufacturing constraints, or supply chain constraints

Run optimization

Run the optimization analysis, driven by the fully customized business model created by McKinsey and the leading market database integrated into Optimix

View results

Results are available both in the cloud and on local computers and accessible from web browsers and mobile phones

Implement changes

Using the results from the analysis, implement changes, for example, in materials sourcing and recipe structure

What the output looks like

Sample output of new recipe for sinister and blast furnace

Sample implementation cases using Optimix output

Material Yard

Reduce raw material variation by improving material yard management and optimizing material blending

Improve fuel and flux quality through “first-in-first-out” and quality spot check

Conduct daily analyses of the composition variation of the mixing iron ore material, especially for TFe, SiO2, and Al2O3

Sinter

Conduct sinter cup tests to understand changes in sinter properties

Optimize sinter operations to stabilize sinter throughput and key quality indicators, like drum index, and size distribution

Develop a basicity prediction model to control the basicity conformity better

Blast furnace

Conduct sinter cup tests to understand changes in metallurgical properties

Stabilize blast furnace operations through process control in the following key dimensions

  • Slag composition control
  • Charging scheme and burden distribution
  • Thermo-control scheme
  • Hot blast scheme
  • Slag control scheme

Sample output for price prediction

Optimix Price Prediction Module

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Optimize conducts advanced analytics based price forecast

  • Analyze a considerable amount of historical data to accumulate market experience quickly
  • Model-based price forecasts create a stable logic and avoid human-sentiment intervention
  • Improve long-term accuracy with model iteration
  • Replicate models and transfer them for different commodities

Why use Optimix

1. Industry insights

Features built-in key industry insights from extensive engagements

Continuously evolving to incorporate new knowledge

2. Process modeling

Fully customizable to reflect each client’s manufacturing process and business needs

Filters data and manages the quality of the information

3. Data modeling and solver configure

Creates data modeling to improve efficiency and quality

Fine-tunes solver configuration to guarantee consistent results even with heuristic algorithms

4. Cloud-based agile architecture

The cloud-based core engine enhances more complicated optimizations ​

Balanced flexibility helps further enable CST and clients use Optimix to do the optimizations

5. Implementation enablers

Organizes scenario optimization results for implementation

Provides change management and tracks the performance

Optimix has achieved

1 to 3% average ​

profit increases by identifying market opportunities based on advanced analytics models. Mainly applied in steel finish products.

1 to 5% average ​

reduction in raw material costs. It can be applied to iron ore, scrap steel, coke, and thermal coals.

Here are some examples

Optimix reduced costs by 3% for a large steel mill with approximately six million tons of capacity

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A steel player achieved a 2% reduction for the total cost of coke
   

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A corn company leveraged Optimix to be able to predict price with a 60-70% accuracy for 700+ features in 4 categories

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By working with us, you will have access to

Experts

Our industry and functional experts will be on the ground where and when you need them.

Helpdesk

Our helpdesk will keep doors open and commit to addressing your concerns efficiently and effectively.

Training

We offer coaching and build capabilities for your teams to deliver sustained improvements.

Implementation

We partner with you and co-create a firm path to implementation as part of the project.

Connect with us to find out more

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